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我們來看看磁懸浮鼓風機組織結構及工藝

來源:http://www.liujianlin.cn/ 發布時間:日期:2025-05-12 1

  磁懸浮鼓風機主要由高效離心葉輪、磁懸浮軸承、永磁同步電機和專用變頻器四部分精密集成。其設計核心在于磁懸浮軸承和永磁電機技術,確保了風機的高效、靜音及無磨損運行。

  The magnetic levitation blower mainly consists of four precision integrated parts: high-efficiency centrifugal impeller, magnetic levitation bearing, permanent magnet synchronous motor, and dedicated frequency converter. The core of its design lies in magnetic levitation bearings and permanent magnet motor technology, ensuring the efficient, silent, and wear free operation of the fan.

  高速離心葉輪

  High speed centrifugal impeller

  葉輪采用先進的三元流動理論進行設計,并經過參數優化,以最大化葉輪效率,拓寬其工作區域。材質上,它選用高強度鍛鋁或鈦合金,抗變形能力強,且在數控加工中心精密加工后,防腐性能更佳。經國家流體實驗室專家測試,葉輪工作點最高效率可達85%。

  The impeller is designed using advanced ternary flow theory and parameter optimization to maximize impeller efficiency and expand its working area. In terms of material, it is made of high-strength forged aluminum or titanium alloy, which has strong deformation resistance and better anti-corrosion performance after precision machining on CNC machining centers. According to experts from the National Fluid Laboratory, the maximum efficiency of the impeller working point can reach 85%.

  高速永磁同步電機

  High speed permanent magnet synchronous motor

  電機主軸上安裝的永磁鐵保證了主軸的磁性,而其定子硅鋼片上的線圈則產生震蕩磁力,與電機轉速保持一致,實現同步旋轉。永磁電動機與磁懸浮軸承的結合,使得它具有無機械摩擦、低噪音、低振動以及長壽命的特點,最高轉速可達50000r/min。

  The permanent magnet installed on the motor spindle ensures the magnetic properties of the spindle, while the coil on the stator silicon steel sheet generates oscillating magnetic force, which is consistent with the motor speed and achieves synchronous rotation. The combination of permanent magnet motor and magnetic levitation bearing makes it have the characteristics of no mechanical friction, low noise, low vibration, and long service life, with a maximum speed of up to 50000r/min.

  磁懸浮軸承

  Magnetic levitation bearings

  通過可控電磁吸力,磁懸浮軸承能穩定地使轉軸懸浮,消除旋轉過程中的機械阻力,從而提高效率,實現無磨損、免維護、無需潤滑油,且輸出的空氣不含油。

  Through controllable electromagnetic suction, magnetic levitation bearings can stably suspend the shaft, eliminate mechanical resistance during rotation, thereby improving efficiency, achieving wear free, maintenance free, lubrication free, and oil-free output air.

  電機智能控制系統

  Intelligent Motor Control System

  磁懸浮鼓風機通常采用無矢量變頻控制,通過調節頻率來控制永磁電機的旋轉,進而調節鼓風機的流量,滿足各種工況需求。其智能控制系統還能預測喘振、實現就地控制,并通過GPRS系統實現遠程監控和數據傳輸。

  Magnetic levitation blowers usually use vector free variable frequency control to control the rotation of permanent magnet motors by adjusting the frequency, thereby adjusting the flow rate of the blower to meet various working conditions. Its intelligent control system can also predict surge, achieve on-site control, and achieve remote monitoring and data transmission through GPRS system.

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  工藝參數

  Process parameters

  功率:磁懸浮鼓風機的功率范圍從50kW到1WM,提供多種型號選擇,滿足不同用戶的需求。同時,它支持多機聯動控制,多臺設備可協同工作,進一步提升效率。

  Power: The power range of the magnetic levitation blower is from 50kW to 1WM, providing multiple models to meet the needs of different users. At the same time, it supports multi machine linkage control, allowing multiple devices to work together and further improve efficiency.

  風量:風量范圍從30m3/min到660m3/min,且風量變頻可調。單臺設備風量調節范圍高達50%,可根據水質情況靈活調節風量。

  Air volume: The air volume range is from 30m3/min to 660m3/min, and the air volume can be adjusted by frequency conversion. The air volume adjustment range of a single device can reach up to 50%, and the air volume can be flexibly adjusted according to the water quality.

  升壓:升壓范圍覆蓋40kPa至150kPa,壓力變頻可調。這一設計能有效應對水位變化帶來的壓力波動,實現快速響應,滿足存在壓力變化的工藝需求。

  Boosting: The boosting range covers 40kPa to 150kPa, and the pressure can be adjusted by frequency conversion. This design can effectively cope with pressure fluctuations caused by water level changes, achieve rapid response, and meet the process requirements of pressure changes.

  高速永磁同步電機與葉輪直接耦合驅動,有效消除了機械傳動損失,使得轉速高達50000RPM,效率超過85%。在噪音控制方面,該鼓風機表現出色,噪音水平不超過85分貝,遠低于人類可承受的安全噪音標準。由于缺乏機械摩擦,噪音主要來源于空氣的高速流動,屬于高頻噪音,傳播距離相對較短,易于通過管道包覆等方式進行控制。

  The high-speed permanent magnet synchronous motor is directly coupled with the impeller for driving, effectively eliminating mechanical transmission losses, resulting in a speed of up to 50000 RPM and an efficiency of over 85%. In terms of noise control, the blower performs excellently, with a noise level not exceeding 85 decibels, far below the safe noise standards that humans can tolerate. Due to the lack of mechanical friction, the noise mainly comes from the high-speed flow of air, which belongs to high-frequency noise. The propagation distance is relatively short, and it is easy to control through methods such as pipeline wrapping.

本文由磁懸浮鼓風機友情奉獻.更多有關的知識請點擊:http://www.liujianlin.cn我們將會對您提出的疑問進行詳細的解答,歡迎您登錄網站留言.

This article is a friendly contribution from the pneumatic conveying system For more information, please click: http://www.liujianlin.cn We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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